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Packard Performance · Installation Guide

Yamaha YXZ 1000R
Supercharger Kit

Written companion to the Packard YXZ install video. Timecodes at left point to the moment in the video where each step is shown. The video is silent by design — every card in it is here, cleaned up and in order. This guide covers the key points and the fasteners that matter; it does not replace the instruction sheet packed with the supercharger itself.

Torque reference — the ones that matter
Flywheel bolt (new)
95 ft-lbs
Hold the front flywheel so the engine can't rotate. Use a torque wrench if one fits; if not, best judgment — but err on tight.
Supercharger to mount plate
4 fasteners · 12 mm
Snug and even. No spec card — do not impact.
Air / fuel at WOT
≤ 13.0 :1
Anything leaner than 13.0 at wide-open throttle: add fuel to the top end on the piggyback controller before you ride it hard.
SOURCE: on-screen cards, Packard YXZ 1000R supercharger install video @ 01:20, 02:00 and 03:08
Tools
  • 10 mm socket with a long extension (hidden intake-box fastener)
  • 12 mm wrench (supercharger to mount plate)
  • Crescent wrench (pulley-shaft seal)
  • Torque wrench, ft-lbs range (flywheel bolt)
  • Something to hold the front flywheel
  • Zip ties
Supplies
  • Engine oil for the refill — you drain it in step 5
  • A wideband AFR gauge or datalogger for the final check
  • Bench or table to lay the kit out on
Teardown — intake & oil
00:04

Disassemble the air-filter box and free the intake box

There is a hidden fastener in front of the intake box. Get it with a 10 mm socket on a long extension.

00:12

Pull the intake box out through the top of the bed

It is a tight squeeze. Work with it and it comes out.

00:28

Move the sensor, keep the harness

Remove the sensor from the intake box, plug it back into the OEM harness, and tie it up out of the way.

Checkpoint

With the OEM intake gone the engine bay should look like the frame at 00:32 — throttle bodies exposed, nothing left hanging.

00:36

Drain the oil and remove the OEM oil lines

The factory lines will not clear the supercharger. Drain first, then pull them.

Pulley shaft & flywheel
00:48

Pull the flywheel bolt and washer

Hold the front flywheel so the engine can't rotate while you break the bolt loose.

01:00

Assemble the new pulley shaft

You reuse the OEM flywheel washer with the new pulley shaft and seal. Stack it in the order shown at 01:04, then insert it as a complete assembly — that is the only way it clears the rear frame.

01:12

Seat the seal, then the new flywheel bolt

Tighten the seal with a crescent wrench before threading the new flywheel bolt. Then torque the bolt.

Flywheel bolt · 95 ft-lbs
Mounting the supercharger
01:28

Install the supercharger mount to the engine mount

Supplied hardware. Reuse the two 6 mm bolts from the oil lines on the supercharger mount.

01:44

Install the intake plenum

Make sure the hose clamps do not interfere with the throttle-cable linkage on the throttle bodies. Put the idle-control / breather hose onto the port on the plenum as shown in the video.

01:52

Fasten the plenum support bracket to the valve cover

Set it so it pulls the plenum in slightly — a little tension toward the head is what you want.

01:56

Install the new oil lines

Get each line to its correct location.

Don't tear the liner

Be careful not to tear the inner rubber lining of the oil lines when pressing them onto the barbs. A torn liner is a leak you find later.

02:00

Bolt the supercharger assembly to the mounting plate

Four fasteners, 12 mm wrench. Snug and even.

02:16

Plumb the blow-off valve

Pull the OEM MAP-sensor line off the rear of the throttle body. Using the supplied T and line, run a line from that same port to the blow-off valve on top of the supercharger.

Check the routing

Make sure it is plumbed back in properly — a missed MAP connection means the ECU is flying blind.

Intake & belt
02:24

Route the air-filter tubes up and install the filter

On the end of the air-filter box there is a rubber dust vent. Point it down so dust can escape instead of collecting.

02:44

Set the belt tensioner

The belt-tensioner pulley and the billet pulley-support arm are both adjustable. Put the tensioner pulley close to the crank pulley. There are two mounting points for the tensioner — use whichever fits your belt and crank-pulley combination — and the billet arm rotates up and down for fine adjustment.

After the first rides

Belts stretch a little with use. Make sure the belt never rubs on itself; if you see it rubbing, move the arm and tensioner closer to the crank pulley.

Fuel & the number that matters
03:04

Install the piggyback fuel controller

Ground it to the battery and plug it into the connectors to the injectors.

03:08

Verify air / fuel at wide-open throttle

It is very important that the air/fuel ratio is no higher than 13.0:1 under wide-open throttle. If it reads higher, add fuel to the top end by adjusting the piggyback controller. Do this before you lean on it.

AFR at WOT · ≤ 13.0:1
03:12

Have fun, be safe

Contact us with any questions — text 385-303-6000 with a photo of what you're looking at.

Written from the on-screen cards in the Packard YXZ 1000R supercharger install video (3:23). Back to all install guides · the YXZ page.